Arcelor Mittal Nippon Steel India Limited - Gujarat
46612675 tender for corroded structure strengthenig jobs at bf utility 2000161353 10 10 90 removal of old corroded chequered plates 10 to 80 prov. & fixing of scaffolding 1,850 m3 20 structural erection medium. 30 to 100 erection of grating (gi) 10 to 60 pntg of str,eqpt,tank & pipes 200 m2 70 shot blastng & painting 750 m2 10 fabrication of ms structure 30 to 30 dismantling & removal of plant structure 30 to 40 fabrication & erection of handrailing 400 m 50 pwr tool clng of str, eqpt,tank, pipes 200 m2 email : virajkumar.navidolatwala@amns.in contact : name : virajkumar m navidolatwala item details : corroded structure strengthenig jobs at bf utility areas under corrosion jobs scope of work – vendor vendor have to provide below job services as per the spr requirement as given below<(>,<)> sl. no.,,service code ,,scope of work,,qty.,,uom,, 1,,3002809,,fabrication of ms structure,,30,,to,, 2,,3001535,,structural erection medium.,,30,,to,, 3,,3011669,,dismantling & removal of plant structure ,,30,,to,, 4,,3015045,,fabrication & erection of handrailing,,400,,m,, 5,,3020378,,pwr tool clng of str, eqpt,tank, pipes,,200,,m2,, 6,,3020385,,pntg of str,eqpt,tank & pipes,,200,,m2,, 7,,3020379,,shot blastng & painting,,750,,m2,, 8,,3000934,,prov. & fixing of scaffolding,,1850,,m3,, 9,,3013245,,removal of old corroded chequered plates,,10,,to,, 10,,3012205,,erection of grating (gi),,10,,to,, detail of vendor scope sl. no. 1 fabrication work of ms structure: qty 30 mt 1.,,structural fabrication jobs across bf utilities area will be in vendor scope. 2.,,complete fitup, assembly<(>,<)> and final welding of structural items. 3.,,fabrication, quality to be maintained as per amns standard. certified & competent welder, fabricator, and other crew members must be provided. 4.,,after completion of fitup/ fabrication, vendor has to offer for inspection to the amns site engineer. 5.,,all valid/ certified consumables, tools tackles and ppes are in the vendors scope of supply. 6.,,the vendor has to prepare and submit daily progress reports as per amns standards. 7.,,vendor has to prepare & fabricate structures suit to site condition as per site engineer instructions. sr. no.2 structural erection: qty 30 mt 1.,,erection & alignment as per drawings or suit to site condition. 2.,,structural erection need to be done according to the given drawings or suit to site as per site engineer’s instruction. 3.,,minor modification if required during erection & alignment to be done by the vendor on foc basis 4.,,erection & alignment quality to be maintained as per amns page 2 of 14 arcelormittal nippon steel india limited am/ns hazira plant 27th km, surat hazira road,,hazira,394270,gujarat,india gstin 24aaace1741p1zn pan aaace1741p cin u27100gj1976flc013787 request for quotation number 6000125448 date 09.12.2024 submission date 16.12.2024 coll req no amns deals with oems directly. we are very well equipped in every way to import / buy our goods directly from oems from any part of the world in a professional manner. we also use the vast global networks of our parent companies where necessary. we do not welcome any contact from intermediaries or indian agents of vendors. we assure all oems that you do not need to engage anyone to manage your transactions with us.kindly respond to our rfqs and deal with our officials directly without involving any agents or intermediaries. offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. contact for this rfq mr. yash tejpal contact email yash.tejpal@amns.in materials / services please acknowledge receipt of the rfq and provide your best quote for below given rfq details. sr. no pr no. pr item rfq item services for line item quantity uom technical details other details standard. vendor has to offer for inspection after execution of the job. sr. no. 3 dismantling & removal of plant structure 30 mt 1.,,operation and mechanical clearance need to be taken before work start up. 2.,,vendor have to cut/dismantle or remove corroded / damaged structure after proper supporting with the existing good structure. all the removed corroded plant structure/plates to be shifted to scrap yard on daily basis as per site engineers instructions. 3.,,damaged or corroded chequered/gratings to be removed. 4.,,structure need to cut in small portion and accumulation dismantled of structure at working location is not allowed, need to move the scrap yard immediately. 5.,,shifting of all removed structural material to the scrap yard is under vendors scope. sr. no. 4 fabrication & erection of handrail –qty 400 mtr 1.,,fabrication and erection of hand railing should be as per amns standards. 2.,,top rail should be provided at 1050mm, mid rail 525mm and 150 mm width toe guard should be provided at bottom keeping 20 mm gap from surface. 3.,,existing damaged hand railing removal work is in vendor scope. sr. no.5,6 <(>&<)>7 power tool cleaning, blasting and painting of structure, pntg of str, eqpt, tank & pipes & pntg of str, eqpt, tank & pipes 1.,,power tool clng of str, eqpt, tank, pipes. – qty 200m2 2.,,painting of str, eqpt, tank & pipes. – qty 200m2 3.,,blasting and painting. – qty 750m2 job description 1) preparation painting surface by – sa 2 ½ standard preparation painting surface by copper slag blasting on ground for structural material, pipes, and prefabricated structure. – all equipment are in vendor scope 2) preparation painting surface by st3 standard for installed building structure, and piping, tanks and equipment. mechanical surface preparation by hand grinder/chisel machine. power tools supplied by: vendor scope. consumables for surface preparation: vendor scope 3) painting application (1 st coat primer, 2 nd coat mio, 3rd & 4th coat finish paint by brush (on installed structure) or spray (on loose structural material, or prefabricated items) structures and piping, application of painting in vendor scope required dft 250 280 micron. (primer coat 70 80 micron, mio 70 80 micron, finish coat 40 50 micron in each coat) performance guarantee: 5 years scope of work vendorscope and general introduction: this specification is applicable to general requirements of coating page 3 of 14 arcelormittal nippon steel india limited am/ns hazira plant 27th km, surat hazira road,,hazira,394270,gujarat,india gstin 24aaace1741p1zn pan aaace1741p cin u27100gj1976flc013787 request for quotation number 6000125448 date 09.12.2024 submission date 16.12.2024 coll req no amns deals with oems directly. we are very well equipped in every way to import / buy our goods directly from oems from any part of the world in a professional manner. we also use the vast global networks of our parent companies where necessary. we do not welcome any contact from intermediaries or indian agents of vendors. we assure all oems that you do not need to engage anyone to manage your transactions with us.kindly respond to our rfqs and deal with our officials directly without involving any agents or intermediaries. offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. contact for this rfq mr. yash tejpal contact email yash.tejpal@amns.in materials / services please acknowledge receipt of the rfq and provide your best quote for below given rfq details. sr. no pr no. pr item rfq item services for line item quantity uom technical details other details these requirements must be fulfilled and complied with for coating of all equipment, pipelines, and storage tanks, building structure when they are off stream /shutdown and new fabricated items. however, on specific situational based recommendation from area inspection engineer, coating may be carried out with certain cautious deviations from these requirements such as coating without stipulated surface preparation. coating includes surface preparation, clean up and application of paints. surface preparation methods: most metallic articles that are usually given protective coatings are heavily contaminated and require, at least, some cleaning treatment before the coating is applied. the importance of surface preparation cannot be overlooked as many investigations have shown convincingly that the performance and durability of any protective coatings are, to a large extent governed by the thoroughness of surface preparation. often, they concluded that careful cleaning and preparation of the surface were more important than the quality of the protective coating. surface contamination in the form of rust, scale, oil grease and dirt must be removed before painting. invisible contamination may also be present and represents, overall, a greater hazard. examples of the latter are residual welding fluxes, perspiration in the form of hand marks, chlorides from marine atmosphere and sulphite from industrial atmosphere. for this standard, the preparation grades have been grouped as st and sa depending on the cleaning procedure employed. sa standard is preferred compared to st due to its effectiveness. however, as a guideline for surface preparation of new structures blast cleaning (sa) is to be done. for existing structures in the plant where blast cleaning is not possible then only scraping, wire brushing, power tooling (st) can be used for surface preparation. st: when scraping and wire brushing is employed sa: when blast cleaning is employed definitions of st3 (as per is 9954 1981): st3 (very thorough scraping and wire brushing, using power tools): surface preparation shall be as for st 2, but much more thoroughly. after removal of dust, the surface shall have a pronounced metallic sheen and correspond to the prints designated st. 3. definitions of sa 2 ½ : sa 2 ½ (thorough blast cleaning nearly to pure metal): mill scale, rust and foreign matter shall be removed to the extent that the only traces remaining are slight stains in the form of spots or strip. finally, the surface is cleaned with a vacuum cleaner, clean dry compressed air, or a clean brush. it shall then correspond in appearance to the prints designated sa 2.5 page 4 of 14 arcelormittal nippon steel india limited am/ns hazira plant 27th km, surat hazira road,,hazira,394270,gujarat,india gstin 24aaace1741p1zn pan aaace1741p cin u27100gj1976flc013787 request for quotation number 6000125448 date 09.12.2024 submission date 16.12.2024 coll req no amns deals with oems directly. we are very well equipped in every way to import / buy our goods directly from oems from any part of the world in a professional manner. we also use the vast global networks of our parent companies where necessary. we do not welcome any contact from intermediaries or indian agents of vendors. we assure all oems that you do not need to engage anyone to manage your transactions with us.kindly respond to our rfqs and deal with our officials directly without involving any agents or intermediaries. offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. contact for this rfq mr. yash tejpal contact email yash.tejpal@amns.in materials / services please acknowledge receipt of the rfq and provide your best quote for below given rfq details. sr. no pr no. pr item rfq item services for line item quantity uom technical details other details note: (sand blasting is not allowed now hence cu shots shall be used in all such cases) cu shot grading: a. 0.2 to 2.4 mm coarse sieve for paint & rust removal. b. 0.4 to 1.5 mm – for general new surfaces. cu shots are specified as a standard blasting material for am/ns india hazira, as this will not create spark on metal surface while blasting. cu shots are not reusable, resulting in less / negligible surface contamination. the paint manufacturer’s instructions shall be followed as far as practicable at all times. particular attention shall be paid to the following: a) instructions for storage b) surface preparation prior to coating c) mixing and thinning d) application of paints and recommended limit on time intervals between coats 1.1,,blast cleaning 1.1.1,,shot/ grit blast cleaning the surfaces shall be blast cleaned using one of the abrasives: al2o3 particles, chilled cast iron or malleable iron and steel at pressure of 7 kg/cm² at appropriate distance and angle depending on nozzle size maintaining constant velocity and pressure. chilled cast iron, malleable iron and steel shall be in the form of shot or grit of size not greater than 0.055” maximum in case of steel and malleable iron and 0.04” maximum in case of chilled iron. compressed air shall be free from moisture and oil. the blasting nozzles should be venturi style with tungsten carbide or boron carbide as the materials for liners. nozzles orifice may vary from 3/16” to ¾”. on completion of blasting operation, the blasted surface shall be clean and free from any scale or rust and must show at least grey white metallic look i,e, at least sa2.5. primer or first coat of paint shall be applied within 4 hours of surface preparation. blast cleaning shall not be done outdoors in bad weather without adequate protection or when there is dew on the metal, which is to be cleaned. surface profile shall be uniform to provide good paint adhesion. if possible vacuum collector may be installed for collecting the abrasives and recycling. 1.1.2 mechanical or power tool cleaning power tool cleaning shall be done by mechanical striking tools, chipping hammers, grinding wheels or rotating steel wire brushes. excessive burnish of surface shall be avoided as it can reduce paint adhesion. on completion of cleaning, the detached rust mill scale etc. shall be removed by clean rags and /or washed by dm water or steam and page 5 of 14 arcelormittal nippon steel india limited am/ns hazira plant 27th km, surat hazira road,,hazira,394270,gujarat,india gstin 24aaace1741p1zn pan aaace1741p cin u27100gj1976flc013787 request for quotation number 6000125448 date 09.12.2024 submission date 16.12.2024 coll req no amns deals with oems directly. we are very well equipped in every way to import / buy our goods directly from oems from any part of the world in a professional manner. we also use the vast global networks of our parent companies where necessary. we do not welcome any contact from intermediaries or indian agents of vendors. we assure all oems that you do not need to engage anyone to manage your transactions with us.kindly respond to our rfqs and deal with our officials directly without involving any agents or intermediaries. offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. contact for this rfq mr. yash tejpal contact email yash.tejpal@amns.in materials / services please acknowledge receipt of the rfq and provide your best quote for below given rfq details. sr. no pr no. pr item rfq item services for line item quantity uom technical details other details thoroughly dried with compressed air jet before application of paint. 1.1.3 manual or hand tool cleaning hand tool cleaning normally consists of the following: a.,,hand de scaling and/ or hammering. b.,,hand scraping c.,,hand wire brushing rust, mill scale spatters, old coatings and other foreign matter, shall be removed by hammering, scrapping tools, emery paper cleaning, wire brushing or combination of the above methods. on completion of cleaning, loose material shall be removed from the surface by clean rags and the surface shall be bushed, swept, dusted and blow off with compressed air/steam to remove all loose matter. finally, the surface may be washed with dm water and dried for effective cleaning. inspection of blasted steel surface: the vendor shall monitor and inspect the surface preparation first and then offer to site engineer incharge for inspection of blasted surface, storage, handling, mixing and application on substrate of the painting/coating and to ensure the compliance of this specification. for inspecting the blasted steel surface with cu slag abrasive, the respective visual standards can be utilized. during surface preparation operations, the surface condition obtained must be compared with pictorial standards. vendor can not proceed further without site engineers’ clearance of witness surface preparation and surface roughness inspection. vendor must arrange required tools for inspection. general guidelines for coating application: for all cases, paint manufacturer guidelines shall be followed. following restrictions are given as recommended practices: 1. coating application shall not be permitted during fog, mist, or rain. 2. coating application shall not be permitted when the relative humidity is 85 percent or above. 3. coating application shall not be permitted when the steel surface temperature and/or ambient temperature is below 10°c (50°f). 4. coating application shall not be permitted when the steel surface temperature and/or ambient temperature is above 50°c (120°f). 5. humidity and dew point readings shall be taken by vendor with a sling psychrometric meter and calculated using psychrometric tables. readings shall be taken prior to coating operations commencing and at least every four hours while coating application is ongoing. coating should not be undertaken in rain, snow, fog, mist, or the relative humidity is more than 85% and difference between dew point and substrate should be minimum 3°c. (i.e., substrate temp. should be 3°c above dew point). however, at times of unfavorable weather conditions, the am/ns india engineer shall have the liberty to control the time period, at his sole discretion and/or to insist on re cleaning, as may be required, before primer application is taken up. in general, during unfavorable weather conditions, blasting and painting shall be avoided as far as possible. page 6 of 14 arcelormittal nippon steel india limited am/ns hazira plant 27th km, surat hazira road,,hazira,394270,gujarat,india gstin 24aaace1741p1zn pan aaace1741p cin u27100gj1976flc013787 request for quotation number 6000125448 date 09.12.2024 submission date 16.12.2024 coll req no amns deals with oems directly. we are very well equipped in every way to import / buy our goods directly from oems from any part of the world in a professional manner. we also use the vast global networks of our parent companies where necessary. we do not welcome any contact from intermediaries or indian agents of vendors. we assure all oems that you do not need to engage anyone to manage your transactions with us.kindly respond to our rfqs and deal with our officials directly without involving any agents or intermediaries. offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. contact for this rfq mr. yash tejpal contact email yash.tejpal@amns.in materials / services please acknowledge receipt of the rfq and provide your best quote for below given rfq details. sr. no pr no. pr item rfq item services for line item quantity uom technical details other details recommended elapsed time between papered surface and coating / lining to control to flash rusting or moisture on surface. % rh,,elapsed time (hrs.),, 80 – 85,,0.5,, 70 – 80,,1.0,, 60 – 70,,2.0,, <(><<)>60,,4.0,, 6. coatings shall not be applied before the surface has been inspected and the preparatory work approved. 7. all sharp projections shall be ground to minimum 2 mm radius and a thick stripe coat shall be applied at sharp edges. 8. the surface preparation & coating shall be performed under normal weather condition. 9. all inspection and first coat primer application should be completed in daylight. 10. wft should be calculated and maintained based on specified dft per coat. 11. dft will be measured with calibrated instrument to specified thickness as per sspc pa2. existing thickness must be taken into consideration. dft meter should be brought by vendor with proper calibration certificate. 12. curing: refer technical data sheet for touch dry, dry to handle and curing details 13. paint mixing: power agitator to be used for mixing of paints before application. 14. painting vendor shall deploy adequate number of competent coating inspectors to supervise, monitor, inspect & control entire coating process right from the surface preparation, storage, handling, mixing and application on substrate of the painting/coating and to ensure the compliance of this specification. these qualified coating inspectors will report to and shall get guided by am/ns india engineer. the vendor shall ensure proper measurement of rh and temperature. 15. the vendor shall deploy adequate number of competent manpower for coating/coating application to match the timeline given by am/ns india for completion of coating work. 16. all consumables for coating work is in vendor scope. 17. vendor must perform stage wise execution of job as per amns painting standard and submit the inspection test plan and got it approved by am/ns india. the vendor’s qualified coating inspector and am/ns india concerned person shall sign stage wise inspection reports as per approved inspection test plan. 18.wherever hydra crane required during painting job will be in vendor scope. 19. all skilled manpower for logistic (loading and unloading), painting application and shifting for painting purpose till completion of job will be in vendor scope. 20. m/s amns will show the material for painting in various location of blast furnace area. transportation of painting equipment and related accessories will be in vendor scope. 21.scaffolding with material for surface preparation/coating where required is in vendor scope 22. vendor have to get certified all electrical appliances from amns page 7 of 14 arcelormittal nippon steel india limited am/ns hazira plant 27th km, surat hazira road,,hazira,394270,gujarat,india gstin 24aaace1741p1zn pan aaace1741p cin u27100gj1976flc013787 request for quotation number 6000125448 date 09.12.2024 submission date 16.12.2024 coll req no amns deals with oems directly. we are very well equipped in every way to import / buy our goods directly from oems from any part of the world in a professional manner. we also use the vast global networks of our parent companies where necessary. we do not welcome any contact from intermediaries or indian agents of vendors. we assure all oems that you do not need to engage anyone to manage your transactions with us.kindly respond to our rfqs and deal with our officials directly without involving any agents or intermediaries. offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. contact for this rfq mr. yash tejpal contact email yash.tejpal@amns.in materials / services please acknowledge receipt of the rfq and provide your best quote for below given rfq details. sr. no pr no. pr item rfq item services for line item quantity uom technical details other details blast furnace electrical department. and need to follow all compliance requirement from electrical department. all required cables, boards and other electrical accessories required for electrical connection from common supply point will be in vendor scope. guidelines and scope of work for vendor for surface preparation and coating: 1) the inspection test plan which will be mandatory part of the contract shall be prepared coating inspector and got it approved by am/ns india. the vendor’s qualified coating inspector and am/ns india personnel shall sign an inspection report as per approved inspection test plan. 2) the vendor shall deploy adequate number qualified coating inspectors to monitor and inspect the surface preparation, storage, handling, mixing and application on substrate of the painting/coating and to ensure the compliance of this specification. all necessary instruments like dft meter, ph meter, soluble salt contamination meter, humidity, and dew point meter (sling psychrometric meter and calculated using psychrometric tables), visual pictorial standards as per is 9954(1981) and swedish standards, holiday detection meter to be brought by vendor. 3) minimum suggested stages of inspection shall be<(>,<)> a. surface preparation b. primer application c. each coat of paint all defects noticed during stages of inspection, shall be rectified free of cost by the vendor. all records shall be prepared and submitted by the vendor. below mentioned details gives guidelines for inspection and maintaining proper conditions for surface preparation and coating application. frequency of inspection and criteria for acceptance of coating work shall be in accordance with the following conditions as per below. test standard frequency acceptance criteria: surface cleanliness iso 8501 1 one per ten (10) square meters sa or st grade as per am/ns india requirement. surface profile iso 8503 2 one per ten (10) square meters as per coating procedure / data sheet. total soluble salt contamination iso 8502 9 one per twenty (20) square meters or minimum 5 tests whichever is more <5 micro g/cm2. dust iso 8502 3 one per ten (10) square meters rating 2 or better adhesion iso 4624 one pretest panel, per shift 5 mpa holiday detection nace rp0188 100% of surface zero defects dry film thickness sspc pa 2 as specified by paint supplier shall not be less than 80 % and more than 120 % of specified dry film thickness (dft). wet film thickness iso 2802 one per ten (10) square meters consistent with providing required dft. 1)as a guideline for surface preparation of new structures blast cleaning (sa2 ½) is to be done. for existing structures in the plant where blast cleaning is not possible then only scraping, wire brushing, power tooling (st3) can be used for surface preparation. page 8 of 14 arcelormittal nippon steel india limited am/ns hazira plant 27th km, surat hazira road,,hazira,394270,gujarat,india gstin 24aaace1741p1zn pan aaace1741p cin u27100gj1976flc013787 request for quotation number 6000125448 date 09.12.2024 submission date 16.12.2024 coll req no amns deals with oems directly. we are very well equipped in every way to import / buy our goods directly from oems from any part of the world in a professional manner. we also use the vast global networks of our parent companies where necessary. we do not welcome any contact from intermediaries or indian agents of vendors. we assure all oems that you do not need to engage anyone to manage your transactions with us.kindly respond to our rfqs and deal with our officials directly without involving any agents or intermediaries. offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. contact for this rfq mr. yash tejpal contact email yash.tejpal@amns.in materials / services please acknowledge receipt of the rfq and provide your best quote for below given rfq details. sr. no pr no. pr item rfq item services for line item quantity uom technical details other details 2) paint/coating should not be applied until am/ns india engineer and vendor’s inspector certify the surface preparation. similarly, before applying subsequent coats approval to be taken from am/ns india engineer. 3) blast cleaned surface shall be coated with one complete application of primer as soon as practicable but in no case later than 4 hrs. the same day or as per the time frame stipulated in the technical data sheet of the paint, whichever is earlier. 4) mixing & thinning all paint spraying equipment, including mixers, shall be thoroughly cleaned before mixing of new materials. all coating materials shall be mixed and thoroughly stirred in accordance with the instructions of the paint manufacturer. sufficient agitation to maintain good mixing shall be applied until the product is used. if air is entrapped in the product during mixing/stirring, sufficient time should be allowed for the air bubbles to escape before application. application of paint/primer: stripe coat before spray application of each coat, irregular surfaces such as sharp edges, welds, small brackets, interstices etc. shall be stripe coated, usually by brush, to ensure the specified film thickness is provided. 1) no coat shall be applied until the preceding coat has dried and cured as recommended by paint manufacturer. next coat shall be applied within the time stipulated by the paint manufacturer. before over coating, over runs, drips and smears shall be removed, and any coating damage or imperfection shall be repaired. the material shall be considered dry for re coating when another coat can be applied without the development of any film irregularities such as lifting or loss of adhesion or undercoats. the drying time of the applied coat should not exceed maximum specified for it as a first coat; if it exceeds the paint material has possibly deteriorated or mixing is faulty. 2) to the maximum extent practicable, each coat of material shall be applied as a continuous film uniform thickness free of porosity. any spots or areas missed in application shall be recoated and permitted to dry before the next coat is applied. applied paint should have the desired wet film thickness. 3) the time gap between surface preparation and primer application, time gap between primer and subsequent coats should be maintained as per specification of paint/coating manufacturer. 4) to avoid rework it is preferable to take wet film thickness measurements during coating to ascertain the adequacy and uniformity of thickness. 5) dry film thickness is to be maintained as specified by coating system supplier. dry film thickness shall be taken on each coat after drying and curing of the coat. dry film thickness (dft) readings shall be taken page 9 of 14 arcelormittal nippon steel india limited am/ns hazira plant 27th km, surat hazira road,,hazira,394270,gujarat,india gstin 24aaace1741p1zn pan aaace1741p cin u27100gj1976flc013787 request for quotation number 6000125448 date 09.12.2024 submission date 16.12.2024 coll req no amns deals with oems directly. we are very well equipped in every way to import / buy our goods directly from oems from any part of the world in a professional manner. we also use the vast global networks of our parent companies where necessary. we do not welcome any contact from intermediaries or indian agents of vendors. we assure all oems that you do not need to engage anyone to manage your transactions with us.kindly respond to our rfqs and deal with our officials directly without involving any agents or intermediaries. offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. contact for this rfq mr. yash tejpal contact email yash.tejpal@amns.in materials / services please acknowledge receipt of the rfq and provide your best quote for below given rfq details. sr. no pr no. pr item rfq item services for line item quantity uom technical details other details using a non destructive dry film thickness instrument capable of storing the readings. sufficient readings shall be taken covering each coat prior to application of the following coat to ensure the correct required dft is achieved. the dft indicated against each system shall be obtained by applying one or more coat of the paint based on paint properties. the vendor is responsible to obtain the indicated dft as per coating system specification. 6) dft meter used shall be calibrated before each inspection and shall be witnessed by the inspector. it is the duty of the inspector to satisfy himself/herself with the performance of the dft meter. 7) repair of coating defects damaged areas, defects in the coating system such as over runs, drips and smears that must be removed or areas with inadequate dry film coating thickness shall be re cleaned. the re cleaning shall carry over on to the sound coating for not less than 50 mm all round, the edges of which shall be feathered. after the surface cleaning, the specified coating system shall be re applied. any additional coats shall blend in with the final coating at adjoining areas. paint manufacturers shall be consulted if the existing coating requires abrading before overcoating to obtain good bonding. 8) the inspection test plan which will be mandatory part of the contract shall be prepared by the above qualified inspector and got approved from am/ns india engineer. the vendor’s qualified coating inspector and am/ns india engineer shall sign an inspection report as per approved inspection test plan. the report shall consist, as a minimum, of the following in addition to the inspection parameters and acceptable criteria. safety procedures: 1.all applicable prevailing safety procedures of am/ns india hse system [ health safety & environment system] will have to be complied by vendor. before start of surface preparation/coating job, vendor will have to get their hse plan approved by am/ns india safety incharge. during execution of the job, vendor will have to ensure all of these are compiled for safe completion. all working personnel shall be provided with personnel protection, e.g., protective clothing, safety mask, safety shoes, hard hats, goggles, earplugs, and any other necessary safety equipment by the corresponding vendor. all safety equipment shall be maintained in a good working condition. warning signs shall be prominently displayed at all access points to areas where abrasive blasting and coating is in progress. 2.industrial hygiene and safe working practice in connection with the painting work shall be strictly followed to avoid potential hazards to health and of fire. special care shall be taken with regard to the following matters: 3.when surfaces are to be prepared by blast cleaning or with the use page 10 of 14 arcelormittal nippon steel india limited am/ns hazira plant 27th km, surat hazira road,,hazira,394270,gujarat,india gstin 24aaace1741p1zn pan aaace1741p cin u27100gj1976flc013787 request for quotation number 6000125448 date 09.12.2024 submission date 16.12.2024 coll req no amns deals with oems directly. we are very well equipped in every way to import / buy our goods directly from oems from any part of the world in a professional manner. we also use the vast global networks of our parent companies where necessary. we do not welcome any contact from intermediaries or indian agents of vendors. we assure all oems that you do not need to engage anyone to manage your transactions with us.kindly respond to our rfqs and deal with our officials directly without involving any agents or intermediaries. offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. contact for this rfq mr. yash tejpal contact email yash.tejpal@amns.in materials / services please acknowledge receipt of the rfq and provide your best quote for below given rfq details. sr. no pr no. pr item rfq item services for line item quantity uom technical details other details of power tools, protectors such as goggles, mask etc. shall be used. 4.when painting work is to be carried out using organic solvent in an almost airtight environment, appropriate ventilating and lighting equipment’s shall be provided. additionally, appropriate protectors such as gas masks etc. shall be worn. 5.monitor for any fire around the work location and extinguish the fire prior to work, if observed. 6.the vendor shall protect all equipment, structures and any other areas from mechanical damage, environmental damage, blockage or obstruction and damage caused by over blasting, dripping paint, paint splashes and overspray. frequency & guarantee: coating system frequency & guarantee shall be as follows: a. for surfaces painted after blasting as surface preparation 5 years. b. for surfaces painted after manual cleaning as surface preparation 4 years. abbreviations used. dft dry film thickness wft wet film thickness hse system health, safety & environment system am/ns india arcelor mittal nippon steel india sr. no. 8 prov. & fixing of scaffolding with material – qty 1850 m3 1.,,the vendor shall supply and erect the scffolding at the appropriate period of job requirement. 2.,,all the material required for the erection of scaffolding is in the vendor’s scope. 3.,,each scaffolding without green tag (certified) will be considered incomplete. 4.,,all completed scaffoldings must be certified by the amns inspector before starting the job and must be revalidated as per amns norms. 5.,,amns will not accept any idling charges due to the non availability of work clearance. sr. no. 9 removal of old corroded chequered plates –qty 10 ton 1,,operation and mechanical clearance need to be taken before work starts up. 2,,cutting & removal of the old/ corroded/damaged chequered plates with proper supporting with the existing structure. 3,,removing the chequered plate as per the requirement and amns engineer instruction only. sr. no. 10 erection of grating (gi) 4.,,erection of grating (gi) – qty 10ton vendor scope: 1.,,new gratings to be installed fixed and locked / welded properly at page 11 of 14 arcelormittal nippon steel india limited am/ns hazira plant 27th km, surat hazira road,,hazira,394270,gujarat,india gstin 24aaace1741p1zn pan aaace1741p cin u27100gj1976flc013787 request for quotation number 6000125448 date 09.12.2024 submission date 16.12.2024 coll req no amns deals with oems directly. we are very well equipped in every way to import / buy our goods directly from oems from any part of the world in a professional manner. we also use the vast global networks of our parent companies where necessary. we do not welcome any contact from intermediaries or indian agents of vendors. we assure all oems that you do not need to engage anyone to manage your transactions with us.kindly respond to our rfqs and deal with our officials directly without involving any agents or intermediaries. offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. contact for this rfq mr. yash tejpal contact email yash.tejpal@amns.in materials / services please acknowledge receipt of the rfq and provide your best quote for below given rfq details. sr. no pr no. pr item rfq item services for line item quantity uom technical details other details the place where corroded chequered plates were removed. 2.,,bend gratings to be removed and straitened the same strengthening to be done as per instruction of amns engineer( if any). 3.,,damaged or corroded chequered/gratings to be removed and new gratings to be fixed, locked and weld properly. the vendor has to ensure all weld joints are properly cleaned and apply zinc spray on welding joints to prevent rust on gi gratings. general vendor scope of work for all line items: 1.,,vendor has to visit the site to understand the scope from site engineer before work order finalization so that smooth execution of the job can be carried out, vendor has to complete the job within the time bound manner or in shutdown allotted by m/s amns. 2.,,material shifting including loading & unloading from amns storage locations to the execution site in bf will be in vendor scope vehicle will be provided only for amns materials. 3.,,shifting of required material steel structure and plates for fabrication from amns storage locations i.e. blast furnace periphery area/ stores / yard to site, will be in vendor scope of supply. 4.,,vendor have to start & complete the job with their responsibility, vendor supervision, no department engineer or supervisory service will be offered from m/s amns side from job start to completion. vendors have to offer for inspection and take necessary clearance from the site engineer periodically according to the job progress. 5.,,lifting tools and tackles (certified by hse personnel) will be under vendor’s scope. 6.,,welding m/c, supply and welding cables, welding rods, gas cutting sets, oxygen/da hoses & cylinders will be under vendor’s scope. 7.,,storage of vendor material, tools & tackles will be at vendor risk only, the vendor has to keep the desired items or tools in a temporary storage facility on the job site, and the same will be in the vendors scope of supply. 8.,,the vendor will set up his own storeroom and equipment responsibility will be theirs. 9.,,all concerned manpower will be appointed through m/s. amns safety procedure. 10.,,all safety equipment / ppes (safety belts / safety net / fall back arrester etc.) will be carried by vendors only. 11.,,scrap cutting & shifting at planned location and housekeeping surround erection site during and after the job will be in vendor’s scope. 12.,,complete welding machine set / cutting set / welding and gas cutting consumables will be in vendor’s scope. 13.,,for successful job execution, any other items which is not mentioned in scope, but required than it will be arranged by vendor only. 14.,,all lifting and shifting tool tackles with third party certification will be in vendor’s scope only. 15.,,safety tools & tackles will be in vendor’s scope. 16.,,power junction box, cables / plugs/ boards with consideration of electrical safety will be in vendor’s scope. 17.,,vendor must follow life saving golden rules as well as six killer risks. 18.,,vendor must submit manpower & equipment mobilization plan. 19.,,after work order placement, vendor must submit the job execution schedule according to time frame as decided in the work order. the schedule must be followed. page 12 of 14 arcelormittal nippon steel india limited am/ns hazira plant 27th km, surat hazira road,,hazira,394270,gujarat,india gstin 24aaace1741p1zn pan aaace1741p cin u27100gj1976flc013787 request for quotation number 6000125448 date 09.12.2024 submission date 16.12.2024 coll req no amns deals with oems directly. we are very well equipped in every way to import / buy our goods directly from oems from any part of the world in a professional manner. we also use the vast global networks of our parent companies where necessary. we do not welcome any contact from intermediaries or indian agents of vendors. we assure all oems that you do not need to engage anyone to manage your transactions with us.kindly respond to our rfqs and deal with our officials directly without involving any agents or intermediaries. offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. contact for this rfq mr. yash tejpal contact email yash.tejpal@amns.in materials / services please acknowledge receipt of the rfq and provide your best quote for below given rfq details. sr. no pr no. pr item rfq item services for line item quantity uom technical details other details 20.,,successful vendors need to process m/s amns gate pass procedures as per sop, covid related medical test, & comply hse requirements for technicians and supervisors. vendor has to comply gate pass procedures of m/s amns with medical check ups, any expense regarding the same will be in vendor scope of supply. 21.,,after completion of the job, the vendor has to get certified job completion & quality assurancefrom site engineer. 22.,,the vendor must depute skill specific manpower only to avoid any mishaps. 23.,,manpower must follow hse guidelines. all safety ppe’s will be in vendor scope of supply & vendor to adhere medical protocols of m/s amns during execution of work. ppe like gumboot shoes, safety goggles are under scope of vendor. 24.,,all ppes including full body harness are in vendor scope only. 25.,,vendor must depute, an experienced and trained supervisor, who can be a permit holder as per amns requirement. 26.,,vendor will depute a certified safety supervisor during the job, and he will directly report to amns plant safety engineer. he will provide safety compliance on priority basis of safety observations. 27.,,vendor will make his own arrangement of transport / accommodation / lunch dinner snacks etc for their team. all types of hospitality (food & accommodation), including transportation, will be in vendor scope of supply. 28.,,vendor will ensure the proper housekeeping of his area and after completion of job vendor will load scrap material as per amns guidelines. if the scrap size is big then conversion in a small size will be in the vendor’s scope. 29.,,welding electrodes to be used should be amns approved only, (gee, essab, ador, l<(>&<)>t). 30.,,erection of necessary scaffolding/platform at all working elevation is under vendor scope. amns scope of work: 1.,,required supporting structural materials, pipes & fittings, fasteners, gaskets, paint will be provided. for pipe & structural steel material movement hydra will be provided. 2.,,suitable work permits will be provided to carry out the job. 3.,,water and electricity (power supply at common points) to be provide. 4.,,all electrical appliances will be certified by amns electrical team only. 5.,,all safety measures sop and ppes to be followed as per amns norms & supervision of job at site. 6.,,in case of any violation related to safety, vendor will be penalized as per company policy, also due to the non performance like poor job quality, manpower delay and non availability vendor will be penalized. 7.,,high skill manpower to be deployed through out the execution of job. 8.,,co meter to be provide wherever applicable. 9.,,painting material (for primer, intermediate coat, finish coat, thinner <(>&<)>hardener). page 13 of 14 arcelormittal nippon steel india limited am/ns hazira plant 27th km, surat hazira road,,hazira,394270,gujarat,india gstin 24aaace1741p1zn pan aaace1741p cin u27100gj1976flc013787 request for quotation number 6000125448 date 09.12.2024 submission date 16.12.2024 coll req no amns deals with oems directly. we are very well equipped in every way to import / buy our goods directly from oems from any part of the world in a professional manner. we also use the vast global networks of our parent companies where necessary. we do not welcome any contact from intermediaries or indian agents of vendors. we assure all oems that you do not need to engage anyone to manage your transactions with us.kindly respond to our rfqs and deal with our officials directly without involving any agents or intermediaries. offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. contact for this rfq mr. yash tejpal contact email yash.tejpal@amns.in materials / services please acknowledge receipt of the rfq and provide your best quote for below given rfq details. sr. no pr no. pr item rfq item services for line item quantity uom technical details other details 10.,,cranes required for erection will be provided by amns. specific penalty for nonperformance by vendor and must be cardinally measured. if allotted work will not completed in given stipulated time/delivery date, late delivery will be applicable as per ld clause of company policy. documentation for painting jobs: • a written quality plan with procedure for qualification trials (if applicable) and for the actual work. • daily progress report with details of weather conditions, particular of applications, no of coats and type of materials applied, abnormalities, progress of work versus program for painting jobs. • results of measurement of temperatures relative humidity, surface profile, film thickness, holiday detection, adhesion tests with signature of appropriate authority. • particulars of surface preparation and paint application during trials and during the work. • details of non compliance, rejects and repairs. • type of testing equipment and calibration. • code and batch numbers of paint materials used. documentation for fabrication and erection jobs: daily progress reports with details of fabrication and installation including material issued and consumption details for structural jobs. material reconciliation statements to be made as per amns standard dimension inspection reports welding inspection reports manpower management: the vendor shall deploy adequate number of competent manpower for above mentioned line items including coating/coating application to match the timeline given by am/ns india for completion of work. vendor and associated manpower must follow am/ns gate pass procedure and security procedures and transport procedures. other terms: associate must undergo medical fitness at our care nursing home, am/ns township, hazira. this would be done as per am/ns india standards and the cost shall be borne by the vendor. am/ns has its own secures access system called scrum at hazira site which is use for processing the gate pass. workmanship: all work shall be performed in strict accordance with this specification and with the coating manufacturer’s current printed instructions for materials to be used in case of painting jobs. work shall be performed by skilled workmen in a safe and workmanlike manner. in case of poor workmanship issues observed at any point in time, amns can suspend/cancel the job contract and specific panelty measures will be imposed to such cases. the vendor has to deploy skilled manpower dedicated to work only. page 14 of 14 arcelormittal nippon steel india limited am/ns hazira plant 27th km, surat hazira road,,hazira,394270,gujarat,india gstin 24aaace1741p1zn pan aaace1741p cin u27100gj1976flc013787 request for quotation number 6000125448 date 09.12.2024 submission date 16.12.2024 coll req no amns deals with oems directly. we are very well equipped in every way to import / buy our goods directly from oems from any part of the world in a professional manner. we also use the vast global networks of our parent companies where necessary. we do not welcome any contact from intermediaries or indian agents of vendors. we assure all oems that you do not need to engage anyone to manage your transactions with us.kindly respond to our rfqs and deal with our officials directly without involving any agents or intermediaries. offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. contact for this rfq mr. yash tejpal contact email yash.tejpal@amns.in materials / services please acknowledge receipt of the rfq and provide your best quote for below given rfq details. sr. no pr no. pr item rfq item services for line item quantity uom technical details other details if any misbehaving or discipline related issues or safety violations or substandard practices are found during job execution then a specific penalty will be imposed and disciplinary action will be taken in such cases. if the vendor fails to depute skilled manpower or in case of no manpower for job execution as per the work schedule penalty will be imposed up to 25% of the total order value. item note :...