Tender for supply, installation and commissioning of machinery for the establishment of common facility center in the metal fabrication cluster (aluminum/ steel) at surat 1 Powder Coating Machine (Qty. : 1 nos.) Plant Capacity: Minimum 250 MT/Month Water Drying Tank: (Gas Fired) Description Specification Overall Dimensions Area per Tank (w x d x h) 9000x 1800x 1800mm (WxDxH) Inner Dimensions (w x d x h) 6600 x 1000 x 1600mm (WxDxH) Type of heat source LPG/CNG Thermal Rating Minimum - 80,000 Kcal/Hr. Blower Capacity Minimum – 8500 m3 / hr X 2 Nos. Motor Capacity 5 HP X 2 Nos Insulation Type 100mm thick Rockwool Min. Temperature Of AIR 100C Min. Load per Batch 350 Kg /Hr. (Metal/Aluminium/Steel) Powder Spraying Chamber with Cyclone Recovery System Overall size area (WxDxH) 5300 x 5200 x 3500mm Working Size (WxDxH) 4300 x 2000 x 1700mm Operator cut out 600 x 1700 mm x 2nos (W x H) Reciprocator Cutout 150 x 1700 mm x 2 Nos Article entry-exit cut out 500 x 1700 x 2nos with doors. Cyclone capacity 5000 m3/hr x 2 Nos MIN. Motor rating 7.5 HP x 2 nos. Material of Construction Booth Chamber, trough in MS/LOW CORROSION MATERIAL SHEET/SS 1.2mm Thick, Powder coated and Cyclone in 1.6mm thick M.S. with Powder coating form inside & outside. Powder Curing Oven Overall size Dimensions (W x D x H) minimum 16,000 x 1800 + 2500 x 3500 (mm) Inner Dimensions (W x D x H) minimum 15,000 x 800 x 3350 mm (L x W x H) Article opening (D x H) 500 x 1700 (mm) x 2 Nos. (W x H) with doors. Type of heat source LPG/CNG Thermal Rating - minimum 2,50,000 kcal/hr Blower Capacity - minimum 25,000 m3/hr x 2 Nos Motor Capacity –MIN 1440 RPM 15 HP x 2 Nos Insulation Type 150 mm Rockwool Min. Temperature of Air 220 º C Material Throughput 350 Kg./Hr (Metal/Aluminum/Steel) Scope of Supply Summary for Powder Coating Plant 1. Plant Capacity : Minimum 250 MT/Month 2. Water Drying Tank – Gas Fired convection >>> 01 No. 3. Powder Coating Booth Cyclone Recovery >>> 01 No. 4. Powder Curing Oven – LPG Fired Convection >>> 1 No. 5. Overhead Chain Conveyor consisting of Track and chain min – 70 Mtr. Caterpillar Drive, Control Panel for Variable Speed, Tensioning Unit >>> 1 Set 6. 4 Automatic + 100ltr Powder Hopper >>> 1 set.(MIN. 500lts) 7. Manual Powder Coating equipment’s >>> 2nos 8. Electromechanical reciprocators (for Gun Movement) >>> 2nos 9. Twin Hoist with structure >>> 1set 2 Anodizing Plant (Qty. : 1 nos.) Plant Specification: Plant Capacity : Minimum 300 MT/Month • Max. Batch capacity (Anodizing):80 SQ.M/Batch/Tank………EACH (2) Anodizing Tanks • Batch Capacity (Electro Color) :80 SQ.M / Batch. • Article to be anodized: Alu.Sec.of 20 ft.length (Max.) (For ladder)(Basis 2.5kg/ Sq.M = 1mm thick avg. of each sec.) • Chilling of Anodizing Baths : MIN 70 TR - 2 Nos chilling Power Required : MIN 300 KW (Connected Load) Equipment Specification: • Rectifier 20,000 amps/20V along with control panel- 2nos. • 70 TON complete water cooled chilling unit with heat exchanger– 70tonx2nos. • PPTANK (25mm Thick Sheet)– Minimum 15 NOS MS TANK & 2 NOS SS Tank = TOTAL 17 TANKS • Rotary Air Blower – 2 nos.With Single Shot Blasting Unit • Flight Bar/Jigs/fixture/clips and clamps–Depend on project location/scope • Format Arial handling EOT lifter type AUTO CONTROL crane – 2 Crane • Fabrication of structural platform (Including) – 1Nos. • Laboratory Equipment and reagents along with one oxide thickness testing machine • Filter units for Color /Cold Sealing – 2 nos. (2 sets per tank). • Reverse Osmosis Unit (R.O.) – 1 No. • Electro colour Transformer 20,000Amps/20KVA Capacity, with AUTO control panel including timer & badger • Fixture / Flight bar stands – 2 no. (Steel channel) • Bus Bars, Anodes, Wooded Blocks & Cathodes with fittings – 3Lot • Valves & Piping (PVC) - 1 lot + 3 pcs in spare • Insulation of caustic Tank - 1nos • Chemical Mixing / Storage Tanks (Fitted with Stirrer) – 2nos • Specialty Anodizing Chemicals for starting and recommended spares & and consumables • Effluent Treatment Plant (HIGHLY IMPORTANT as per Pollution Control Board) • 4 Small Crane to move product & way bridge-1 Technical Details & Specifications of Primary Equipment & Machinery  Rectifier: 2 Nos. Suggestive - (BHARATI/Siemens) • Input : 440V, 3PH, 50 Hz A.C. Supply. • Output Volts: 0-20V, Steeples variable separately housed on load motorized Voltage regulator, along with a control panel fit with timer, auto cut off and buzzer. • Output Current : 20,000 Amps DC • Capacity : 66 KW • Duty Cycle : 100% Continues • Cooling: Transformer Oil  AUTO Control Panel: • Indicating Lamp - 1no • Digital type timer - 2no • On-off push button - 2no • Toggle Switches - 1no • Contractor with overload relay - 1no • Buzzer - 1no  Rotary Air Blower: • Roots type blower complete unit: 2 HP cap. – 2 No  RO Water Treatment plant • cap 5000LTR./Hr.(Depending upon water quantity/TDS)  Laboratory Equipment/Reagents: • Micron thickness tester: 1No. • 2 set of burets, pipette, volume trick flask, beaker etc. • PH meter: 1 No.  EOT With Lifter Type Crane : Two Sets(AUTO)  Filter Unit : 2 Nos. (2 sets per tank)  Anodising Tank Size: 20Ft.X5Ft.X8Ft.(LXWXH)–2NO(PP)  Cold Sealing & Gold Tank: 20Ft.X4Ft.X8Ft.(LXWXH)–2NO(PP+SS)  Colour Tank Size: 20ftx4ftx8ft–1No.(PP)  Other Rinsing Tank :20Ft.X4Ft.X8Ft.(LXWXH)–9NOS(PP)  Caustic Tank, Ageing & Rinsing : 20Ft.X4Ft.X8Ft.(LXWXH)–3NOS(PP/MS)  Anodes & Cathodes For Anodising: 6 Set Each  Acid Chilling System • Complete WATER-cooled Chilling Unit (SCREWTYPE)-Capacity 70 TON = 2SET • Inlet chilled water temperature: 8 Degree. C • Outlet water temperature: 15 Degree. C • Temperature to be maintained in anodizing bath: 18-20 Degree. C • Condenser water in/out temp.: 32 Degree. C  Electro colour Transformer :Suggestive - (Bharati Electrical/Siemens) • Input : 440V,3PH,50HzA.C.Supply • Output Current : ~20,000 Amps AC • Capacity :20KVA • Cooling :Transformer Oil 3 Wood Grain Sublimation Machine (Qty. : 2 nos.) Application / Uses: Plant Capacity : Minimum 150 MT/Month • Powder Coating Job : Aluminium Profiles • Job Maximum Dimension : 6200mm x 100mm x 150mm • Production Capacity : Min 60 Profiles/per Hour (Approx. weight 3.0 KG per profile - Depending on profile Sizes) • Wood Effect System : Individual Profile Vacuum System • Fuel Medium: L.P.G. /P.N.G Heating, direct fired system Power Requirement a) Wood Effect Curing Oven : 10 HP b) Profile Suction fixture, Vacuum Unit, and Drive Motor : 5 HP TOTAL POWER: 15 HP Make of the Material • Vacuum Pump- Suggestive – (BUSCH (Germany)) • Blower Motor - Shradhdha (OR INDIA MADE) • Gear Motor - Rotomotive/Bonfiguli (Italy/INDIA) • Gas Burner - Riello Italy Technical Specification A. Major • Wood Effect Curing Oven : 1 set. • Vacuum Pump with necessary hoses : 1 set • Vacuum Fixtures with trolley : 2 sets. • Membrane trolley and fixture for sheets : 1 no • Electrical Control System : 1 set. • Type of Oven : LPG Burner – 1 No make Ecoflam / Riello • Insulation: Rock wool - 48Kg/m³ • Insulation thickness : Mini. 150 mm, • Fuel : Gas fired direct Heating System • Panel Board : MS, Powder Coated. • Motor : 1x 10 HP Crompton 3ph, 1440RPM • Doors (Entry & Exit) : Front/EXIT side Door Gear Motor operated B. Electrical Control Panel C. Membrane Trolley and Fixture: For processing of 2 Doors/Sheets of size 8’x4’ Fixture can accommodate two sheets at a time and size of fixture is 5600x1500mm. One membrane fixture with trolley will be provided. D. Profile Fixture • Fixture : Square Tubes • Base Frame : Channel Steel • Rail : Angle Steel • Vacuum System : 2 Sets. • Vacuum Heads : MIN. 15 nos Vacuum Heads on Each fixture, Suitable to Process 15 bagged Aluminium Profiles. 4 Overhead Crane : (Qty. : 2 nos.) • Crane Lifting Capacity: 2 Ton • Crane Clear Height : 6.0 Mtr • X- C.T Single Beam Box : Single Box Beam Type • X-C.T Double Beam Box :Yes/No • Y- L.T Beam: Yes/No • X- C.T Sq. Bar: 18 Mtr • Y- L.T Sq. Bar : Yes/No • Troly Size And Box Beam : Box Beam Type Standard • Crane Brackets: Yes/No • Bracket Height From Ffl: 6.0 Mtr • Unit: 2 Pices Crane Steel and Machine Detail: • Span Beam Side Plate : 6 MM • Span Beam Top And Bottom Plate :10 & 10 MM • L.T. Trolley Box Beam: 10 M • C.T. Beam Square Bar :Angle 50x50x6 MM • L.T. Wheel L Block Type : 250 MM • C.T. Wheel Pinned Type : 150 Mm • Total Shaft And Wheel Material :EN8 • Pulley Material: MS • Wire Rope Drum THK: 10 MM • Wire Rope :10 Mm 2 Foll • Lifting Huck : Forging C Type • Hoist Gear Box Helical Type : Standard • U.D. Motor Break : 150 Mm Disc Break • L.T. Motor Break : Yes/No • Total Bearing Size : Standard • Colour Epoxy : Golden Yellow • Ud Speed : 2.5 To 3 M/Mint • LT Speed : 5 To 18 M/Mint • CT Speed : 5 TO 12 M/MINT Crane Electric Systems: • L.T Wiring (Busbar or Wire) :125 AMP. DSL BUSBAR TYPE 4 FOLL • C.T Wiring (Busbar or Wire) :C-RAIL Festoon System • Panel Make : MITSHUBISHI & TC MAKE • UD Drive A.C : Connector Operator • L.T Drive A.C : 3 H.P AC Drive • C.T Drive A.C : 1 H.P AC Drive • L.T Motor : 1.5 HP 2 PIC, Gear Motor • C.T Motor : 0.5 HP 1 PIC, Gear Motor • Main Hoist Motor : 3.5 H.P 1440 RPM, Gear Motor • Remote (Wireless or Wire):Wire Less Remote • Motor Make : Standard Neptune/Stallion/Silver Make • Electric Wire Wiring :Standard • Limit Switch : Standard Crane L.T. Steel Detail • L.T. Beam (30 MTR): ISMB 250X125 L.T. Channel • L.T. Square Bar (30 MTR): SQ. BAR 50X50