Tender For Rollshop Management Of Hsm-Amns India - Hazira Location 2000158126 10 10 20 VARIOUS JOBS AT HSM ROLL SHOP 1 LO 10 TECH. SERVICES FOR ROLL SHOP MANAGEMENT 1 MON Email : SUMEET.PADHI@AMNS.IN Contact : Name : Sumeet Padhi Item Details : TECHNICAL: Following is the scope of work to be performed by contractor: A) Work Roll Grinding and Assembly: • Roll temperature to be taken in the Mill once out from stand. • Receive the Mill out rolls from the Roll Transfer Car. • Transfer those Mill out rolls from Transfer Car to bottom platform at rollshop floor. • Inspection of Mill out rolls prior to grinding <(>&<)> capture the required information / data if any <(>&<)> action to be taken for any abnormalities • For RM work rolls, apron is to be removed before grinding. • Implementation of crack detection SOP that is inspection of rolls via Lismar as per criteria defined by AMNS. • Inspection of Mill out chocks prior to grinding <(>&<)> capture the required information / data if any <(>&<)> action to be taken for any abnormalities Temperature to be measured with thermo couple of mill out work roll before grinding <(>&<)> backup chock once in a shift <(>&<)> recorded in grinding report. • Separator to be removed before grinding <(>&<)> fixed after grinding if required. • Profile to be taken on Mill out rolls as per requirement. • Placement of roll-on grinding machine from bottom platform. • Grinding of the rolls as per required parameters (Material removal amount, Diameters, Ra-value, Profile, taper, roundness, error etc. <(>&<)> flaw detection (UST/ ECT etc.) as per grinding SOP. • Thorough inspection of chocks in case of RM WR before assembly. • Roll grinding history of all types of rolls (includes roll management system). • Shifting of Rolls from grinding machine to bottom platform. • Roll neck <(>&<)> seal greasing through face of the roll at the bottom platform. • Greasing of chock liner to be done at the bottom platform. • For RM work rolls, apron to be fixed after chocking. • For RM work rolls wiper to be fixed after chocking. • For RM work rolls apron clamp to be fixed after chocking. • For FM work rolls before new roll chocking roll neck <(>&<)> wobbler inspection to be done. • Place the finished ground <(>&<)> thoroughly inspected roll on Roll transfer car <(>&<)> communicate to the mill operation Do necessary recording of data. Send roll dia. information in proper format to Mill. • Grinding machine will be operated by contractor and the following activities connected with machine will be carried out: a. Coolant changing <(>&<)> top-up. b. Disposal of sludge to specified location on regular basis. c. Grinding wheel change. d. Grinding wheel keeping history record. e. Machine set up Change over as per the requirement of roll to be ground. f. Shall coordinate with HSM Roll shop planning for maintenance of consumable and spares for grinding machines. Page 2 of 7 ArcelorMittal Nippon Steel India Limited AM/NS HAZIRA PLANT 27th KM, Surat-Hazira Road,,HAZIRA,394270,Gujarat,India GSTIN 24AAACE1741P1ZN PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000122116 Date 15.10.2024 Submission Date 22.10.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ Ms. Trupti Yagnesh Patel Contact Email Trupti.patel@amns.in MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details g. Preventive and breakdown maintenance shall be in AMNS’s scope. h. Turning of Edger roll as per required taper shall be done. i. Turning of spalled roll will be carried out as per requirement after doing UST. j. Work roll /back up roll turning report to be generated. k. Loading and unloading of all types of material from shop floor. l. Mounting and dismounting of all types of chocks as per requirement. m. Up keeping of machines and housekeeping as per 5S. B) Back up Roll Grinding and Assembly: • Receive the Mill out rolls from roll Transfer Car. • Transfer those Mill out rolls from Transfer Car to bottom platform. • For top BUR, the separator is to be removed. • Dechocking of BUR will be done and roll necks are to be cleaned. Take the neck dia. of dechocked RR BUR. • Thorough inspection of Mill out rolls prior to grinding <(>&<)> capture the required information / data if any <(>&<)> action to be taken for any abnormalities • Thorough inspection of Mill out chocks <(>&<)> capture the required information / data if any <(>&<)> action to be taken for any a bnormalities. • Placement of roll-on grinding machine from saddle. • Grinding of the rolls as per required parameters (Diameters, Ra, hardness, profile etc) <(>&<)> flaw • Detection (UST/ ECT etc.) as per grinding SOP. • UT record to be maintained in soft copy <(>&<)> hard copy. • Shifting of Rolls from grinding machine to chocking saddle. • Thorough inspection of the chock seals <(>&<)> ‘O’ Ring and replace if required. Also, check bearing sleeve, chock liner, lock nut, pressure <(>&<)> drain line etc.in case of back up roll chocks. Liner to Liner measurement of all Chocks (Backup Roll chock <(>&<)> Work roll chock) to be done as per SOP. • Liner to liner measurement of all chocks and shim cutting <(>&<)> shim fitting the chock as per requirement • Dechocked BUR roll neck collar DP test to be checked. • Dechocked BUR tie bar bracket DP test to be done. • Dismounted BUR chock bush locking pin o ring to be checked. • Dechocked BUR chock inspection. (Top surface, DF seals, oil condition, Rocker plates, separator bar bush, etc. • B/up Top surface grinding, F2 w/r bush grinding. • B/up chock preliminary inspection after open the hood cover before complete dismounting. • (Block <(>&<)> locking condition) • Inspections of the Rocker plates of bottom chocks in case of back up roll chock. • All side liner greasing at the bottom platform. • Chocking of those ready chocks in ground Rolls. • Fix back the separators in the top chocked rolls in back up roll chocks. • RR top B/up oil collection tray to be fitted before supply to the mill. • Place the finished ground <(>&<)> thoroughly inspected roll on Roll Transfer car <(>&<)> communicate to the mill operation <(>&<)> do necessary data recording. • Housekeeping as per 5S objectives defined by AMNS. • DP test (all t-bolt, steady lifting pin) • Dust bucket <(>&<)> T bolt load test. • Wire rope sling, nylon belt record • Store keeping as per 5’s standard. • Monthly report updates on Safety, overhauling area (AMNS <(>&<)> Page 3 of 7 ArcelorMittal Nippon Steel India Limited AM/NS HAZIRA PLANT 27th KM, Surat-Hazira Road,,HAZIRA,394270,Gujarat,India GSTIN 24AAACE1741P1ZN PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000122116 Date 15.10.2024 Submission Date 22.10.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ Ms. Trupti Yagnesh Patel Contact Email Trupti.patel@amns.in MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details Contractor) • All test certificate to be maintained of all tools <(>&<)> tackles using in Roll shop. • Modification of existing equipment as per requirement. C) Chock Overhauling of FM <(>&<)> RM WR and Vertical Edger: a. Collect the existing overhauling schedule from Roll Shop In-charge. b. Review <(>&<)> modify (if required) the existing schedule. c. Develop / follow the formats of required data collection. d. Take out the scheduled chock set to out of circulation for overhauling. e. Opening all the chock components. f. Take out the bearings. g. Cleaning of the bearings <(>&<)> all chock components. h. Through inspection of bearings <(>&<)> chock components <(>&<)> capture necessary data. i. Measurement of bearings <(>&<)> chock components <(>&<)> capture necessary data. j. Minor repairing of bearings <(>&<)> chock components as per requirement. Communicate chock <(>&<)> component condition to roll shop coordinator. k. Greasing of the bearing. l. Replacing seals as per requirement. m. Assembly of chock <(>&<)> bearings. n. Thorough checking of chock liners <(>&<)> greasing of the same. o. Send back the clock in chocking saddle <(>&<)> assemble with properly ground WR. p. All work roll bearing overhauling data entry in sap. q. Housekeeping as per 5S standards set by AMNS. D) BACK UP ROLLS CHOCK OVERHAULING: • Collect the existing overhauling schedule from Roll Shop In charge. • Review <(>&<)> modify (if required) the existing schedule. • Develop / follow the formats of required data collection. • Take out the scheduled chock set to out of circulation for overhauling. • Opening all the chock components. • Take out the sleeve <(>&<)> bush from the chock. <(>&<)> TRB from thrust side • Cleaning of the sleeve, bush <(>&<)> all chock components <(>&<)> TRB for thrust side. • Thorough inspection of sleeve, bush <(>&<)> chock components <(>&<)> capture necessary data. • For thrust side thorough inspection of TRB <(>&<)> its housing components <(>&<)> capture necessary data. • Measurement of sleeve, bush <(>&<)> chock components <(>&<)> capture necessary data. • For thrust side measurement of TRB <(>&<)> its housing components <(>&<)> capture necessary data. • Minor repairing of sleeve, bush <(>&<)> chock components as per requirement. • For thrust side minor repairing of TRB <(>&<)> housing components as per requirement • Inspection of chock bore, seals, seal end plate, seal inner ring, rocker plate, tie rod and tie rod pockets etc. • Replacing seals as per requirement. • Assembly of chock <(>&<)> sleeve <(>&<)> bush. • Assembly of housing <(>&<)> TRB for thrust side. - Assembly of thrust bearing unit with bush bearing unit. • Thorough checking of chock liners <(>&<)> greasing of the same. • Send back the clock in chocking saddle <(>&<)> assemble with properly ground BUR. • Housekeeping as per 5S standard set up AMNS. • All safety appliances like helmets, safety shoes, aprons, and hand Page 4 of 7 ArcelorMittal Nippon Steel India Limited AM/NS HAZIRA PLANT 27th KM, Surat-Hazira Road,,HAZIRA,394270,Gujarat,India GSTIN 24AAACE1741P1ZN PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000122116 Date 15.10.2024 Submission Date 22.10.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ Ms. Trupti Yagnesh Patel Contact Email Trupti.patel@amns.in MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details gloves etc. for its personnel shall be under contractor scope. • Contractor shall advice AMNS for procurement and management of Consumables including oil seals, gaskets and grease and High value consumables including chocks, bearings, chock liners. Final decision is with AMNS on procurement whatsoever. • Contractor shall be responsible for inventory management of all types of spares and consumables including (Roll, chock, bearing, seals, grease, neck shoe oil, gaskets etc) • Timely forecasting based on consumption pattern and its information for procurement to HSM representatives • Contractor shall interact with nominated AMNS representative for smooth operation of mill. • Contractor shall be maintaining the following are the various types of roll neck bearings that is used in • The plant and would come under the scope of this work: • Work Roll Finishing Mill (std. 1 to 6): Four rows tapered roller bearings. (Grease packed) – 5 sets for each stand. • Work Roll Roughing Mill: Four rows tapered roller bearings. (Grease packed) – 5 sets. • BUR Morgoil bearings for Finishing Mill – 2 sets for each stand • BUR Morgoil bearings for Roughing Mill – 2 sets • Vertical Edger Roll bearings – 3 sets • Contractor shall carry out daily preventive maintenance checks of Roll shop equipment’s and inform AMNS for the required corrective action to be taken AMNS shall undertake corrective action • Measures to rectify the faults/abnormalities in an expeditious manner • Housekeeping and safety. • HIRAC identification of Rollshop <(>&<)> Hirac preparation <(>&<)> updating accordingly. SOP to be preparing of all activity carrying in roll shop <(>&<)> time to time it’s updating. • SOP <(>&<)> HIRAC training to all associates in defined frequency. • Contractor shall abide by all the housekeeping and safety norms of AMNS by providing attention to these activities. E) Rollshop Delay: • Roll shop delay shall not exceed 0.30% of total HSM delay and Contractor shall improve to achieve below 0.30% AMNS shall provide d etailed data related to total HSM delay and Roll Shop delay to Contractor for analysis Property Damage – • Any damage to Machine, Instrument etc. AMNS can take any action (fine). • There is a Provision of penalty for Production delay due to Human Mistake. Continuous Improvement: • Any activity not defined here in, but required to be carried out for smooth functioning of rolling mill which related to roll shop and smooth functioning of roll shop, shall be done by contractor <(>&<)> AMNS jointly Contractor Manpower Planning: • Contractor must provide minimum manpower as per MSA Guidelines. it is not fixed it can be revised as per requirement for smooth running of Roll shop. •Manpower should be competent as per competency matrix as per latest MSA. Page 5 of 7 ArcelorMittal Nippon Steel India Limited AM/NS HAZIRA PLANT 27th KM, Surat-Hazira Road,,HAZIRA,394270,Gujarat,India GSTIN 24AAACE1741P1ZN PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000122116 Date 15.10.2024 Submission Date 22.10.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ Ms. Trupti Yagnesh Patel Contact Email Trupti.patel@amns.in MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details •Following company rules and regulation provided by AM/NS Management time to time related to safety HSE and other rules and regulation. •All associates attendance, Salary, Invoice related data, Scrum attendance system tracking and request generation for attendance reg ularization in scrum system will be as and when required. • Minimum 06 High Skilled (Shift in charge level) Engineers from Main Contractor is to be provided. (Not from Sub agency) • There should be at least one operator who know manual ultrasonic testing in Contractor. • Manpower as per table attached _ Total 72 + 5 (Housekeepers) Whenever any new Eng, Grinder, Crane operator <(>&<)> Crew are deployed, Contractor will provide extensive training for 16 Days and if AMNS is satisfied with the performance of the refresher then Contractor can put the person on regular job. Contractor will be responsible for systematic arrangement of spares on the shop floor as well as in store. SAFETY: • All PPE’S will be in vendor scope. • Contractor shall provide following safety gears <(>&<)> PPE’S with specifications approved by AM/NS: o Safety helmet: Colour (AM/NS with provide) o Safety shoes. o Hand gloves: cotton, leather, culver etc. o Safety jacket (As per AM/NS standard). o Dust mask. o Safety goggles. o Ear plug OR muff. • No Pedestrian/Cycles/Two Wheelers movement will be allowed inside the Plant Premises. Vendor must ensure availability of sufficient buses/vehicles to ply their associates inside plant premises. Vendors should ensure safe transportation of their associates from their place of residence to respective work location in the plant and back. The movement of persons inside the plant by foot/bicycle/two wheelers is prohibited. • Vendor shall comply with the health, safety <(>&<)> environment policy as laid down by AMNS. STATUTORY: • WC <(>&<)> Group insurance policy. • Manpower should be competent as per competency matrix as per latest MSA. • Following company rules and regulation provided by AM/NS Management time to time related to safety HSE and other rules and regulation. • All associates attendance, Salary, Invoice related data, Scrum attendance system tracking and request generation for attendance re gularization in scrum system will be as and when required. PENALTY CLAUSE: • Specific penalty for non-performance by vendor and must be strictly measured. • Penalty will be imposed in case of non-compliance / violation of HSE Norms and supervisor and associate’s incompetency. • If any personnel of vendor misbehave with AM/NS employees or other associates’ penalty will be imposed as per AM/NS India norms. • Unauthorize mobile phone / sleeping case / theft case / vehicle speed greater than 20 Km/Hr. will be penalize as per AM/NS INDIA norm. • The penalty amount will be decided by contract cell. Page 6 of 7 ArcelorMittal Nippon Steel India Limited AM/NS HAZIRA PLANT 27th KM, Surat-Hazira Road,,HAZIRA,394270,Gujarat,India GSTIN 24AAACE1741P1ZN PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000122116 Date 15.10.2024 Submission Date 22.10.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ Ms. Trupti Yagnesh Patel Contact Email Trupti.patel@amns.in MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details AM/NS INDIA SCOPE: • AMNS shall handover to Contractor the following minimum sets of chocks assembled with bearing for smooth operation at Roll Shop and Mill • Work Roll Finishing Mill (std. 1 to 6): Four rows tapered roller (radial) bearings (Grease packed) and • Two rows tapered roller (Thrust) bearing for (std. 2 to 6) – 5 sets for each stand • Work Roll Roughing Mill: Four row tapered roller bearings. (Grease packed) – 4 sets. • BUR Morgoil bearings for Finishing Mill – 2 sets for each stand • BUR Morgoil bearings for Roughing Mill – 2 sets • Vertical Edger Roll bearings – 2 sets The followings will be supplied by AMNS: • Crane lifting and transporting tackles, wire rope slings • Tackles for chock tilters, chocking-Dechocking machines, BUR transfer cars, bearing and chock. • Cleaning machine. • Tackles / jigs for loading / unloading roll chock assemblies /rolls from the roll change car and the grinding machines. • AMNS would be responsible for providing all consumables related to grinding rolls and Chock/bearing maintenance. • AMNS shall carry out major maintenance of Roll shop Equipments like Roll grinding machine, EDT Machine, overhead cranes, tools and tackles and other auxiliary equipment’s (Electrical, Mechanical and Civil). • AMNS shall provide the infrastructure to Contractor consisting of system link facility, telephone / fax facilities (the revenue ex penditure chargeable to you), storage / office space. • AMNS Shall provide all the details as mentioned in the annexure in the beginning of the contract. HSM ROLL SHOP CONTRACTOR MANPOWER STATUS Refer: Rollshop Management_HSM Mill_Annexture-1 Dt-06.09.2024 Designation A Shift B Shift C Shift Reliver G Shift MANPOWER Unit Leader 0 0 0 0 1 1 General shift in charge (From Principal Contractor) 0 0 0 0 1 1 Shift in charge (From Principal Contractor) 1 1 1 1 0 4 Page 7 of 7 ArcelorMittal Nippon Steel India Limited AM/NS HAZIRA PLANT 27th KM, Surat-Hazira Road,,HAZIRA,394270,Gujarat,India GSTIN 24AAACE1741P1ZN PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000122116 Date 15.10.2024 Submission Date 22.10.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ Ms. Trupti Yagnesh Patel Contact Email Trupti.patel@amns.in MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details GOperator (4 machines) 4 4 4 4 0 16 Shift Technician 5 5 5 4 0 19 COperator (3 cranes) 3 3 3 2 0 11 Bearing section 3 3 0 0 0 6 Welder 1 1 0 0 0 2 Lathe Operator (1 machine) 0 0 0 0 1 1 Inspection W/R Assy 1 1 1 0 0 3 Inspection B/R Assy 0 0 0 0 1 1 Greasing 1 1 0 0 0 2 Office asst. 0 0 0 0 1 1 Safety officer 0 0 0 0 1 1 Site coordinator 0 0 0 0 1 1 Mech tech (for RG Machine) 1 1 0 0 0 2 Total Required 72 + Housekeeping 0 0 0 0 5 5 Note - The above manpower requirement is for only Scope of work related to Rollshop management as stated above.